From File to Finished Reel: The digiflex Workflow Explained

1. Project Start – Order & File Submission

Every project begins with our customers and partners. They submit order details and print files directly to our Technical & Sales support teams. Clear specifications and accurate artwork lay the foundation for a smooth digital printing process.

When files are precise from the beginning, production can move forward without unnecessary delays. Early alignment therefire reduces revisions and improves overall efficiency.

2. Technical Review & Data Sheet

Before production begins, our technical team reviews every file carefully. They check the artwork, dimensions, material structures, print areas, and finishing requirements.

During this phase, we provide:

• A validated, print-ready PDF optimized for digital printing
• A detailed technical data sheet outlining all key parameters

This review ensures full alignment between design and production. In other words, creative concepts become technically reliable flexible packaging solutions.

3. Approval & Go to Press

Once the final PDF is approved, production begins immediately. All specifications are confirmed, and all parameters are clearly defined.

Because we work only with approved artwork , we avoid assumptions and uncertainty. Consequently, the flexible packaging job moves to press with complete clarity and control.

This structured transition supports print accuracy, production stability and consistent results across every run.

4. Printing, Lamination & Curing

At this stage, digital printing for flexible packaging shows its full strength. Using advanced digiflex technology, we deliver:

• Brilliant, high-impact colours
• Sharp details and clean graphics
• Consistent print quality from first metre to last

Whether producing short runs or medium volumes, we maintain the same industrial standards.

If a structure requires lamination, we integrate it directly into the workflow. Afterwards, the reels undergo controlled curing in our dedicated curing room. This process ensures strong adhesion, long-term durability, and structural stability.

Moreover, we apply identical quality standards to mono-PP, mono-PE, and other recyclable flexible packaging structures. As a result, sustainability and performance work together without compromise.

5. Varnishing (Optional)

Depending on the design and application, varnish can enhance both visual impact and functionality.

Matte or gloss finishes improve:

• Shelf visibility

• Tactile perception

• Brand differentiation

In addition, varnishing adds depth and texture to the final packaging appearance. While the design gains a more premium appeal, the production process remains stable and controlled.

Therefore, varnishing transforms flexible packaging from purely functional packaging into a  to strategically positioned brand element at the point of sale.

6. Slitting

After printing and finishing, we slit the reels to the exact widths required for converting and filling operations.

Precision is essential at this stage. Accurate slitting ensures:

• Smooth performance on high-speed filling lines

• Reduced material waste

• Stable machinability

Because we match every reel to defined technical tolerances, production lines operate efficiently. As a result, customers experience fewer disruptions and greater process reliability.

7. Quality Control

Before dispatch, our team conducts strict quality checks. We verify every order against the approved artwork and technical specifications.

Quality control includes:

• Print consistency across the entire run

• Accurate colour reproduction

• Lamination bond strength

• Dimensional conformity

Through this structured inspection process, we ensure that the final product matches exactly what was approved. Therefore, customers receive packaging solutions that perform reliably in real production environments.

8. Dispatch

Once validation is complete, we pack the reels securely and prepare them for shipment. Careful packaging protects print quality and structural integrity during transport. At the same time, our logistics coordination ensures timely delivery.

Delivered on time. Delivered in full. Ready for immediate integration into filling and converting lines.

Why This Digital Printing Workflow Matters

At digiflex, digital printing for flexible packaging goes beyond speed and flexibility. Instead, we focus on a clear and structured production process that delivers consistent results from start to finish.

Because every project follows defined technical steps, our customers benefit from:

• Fast turnaround times

• Small to medium print volumes without quality compromise

• Reliable industrial performance

• Smooth integration into existing filling and converting lines

From the first file submission to final dispatch, our team actively manages each stage of digital printing production. As a result, marketing impact and industrial precision move forward together. Creative flexibility supports strong brand visibility, while technical control ensures stable, repeatable performance.

In addition, our transparent workflow reduces uncertainty and improves planning reliability. Therefore, production runs remain predictable, efficient, and aligned with approved specifications.

This is the digiflex approach to digital printing for flexible packaging. We engineer every solution for performance today, while continuously adapting to meet tomorrow’s vision and market requirements.

More about our digital packaging solutions can be found on our digiflex digital printing page.